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AL-E848 BASIC PNEUMATIC TRAINER

Project Information

  • Category: MECHANICAL ENGINEERING
  • Sub Category: PROCESS CONTROL TRAINER
  • Model Number: AL-E848

Description

AL-E848 BASIC PNEUMATIC TRAINER

Detailed Specifications

AL-E848 Basic Pneumatic Trainer

MODEL NO: AL-E848


The AL-E848 Basic Pneumatic Trainer is a comprehensive laboratory training system designed to provide practical knowledge of pneumatic components, electro-pneumatic circuits, and industrial automation. The trainer enables students to study, assemble, and troubleshoot various pneumatic control circuits used in manufacturing and process industries. It is suitable for diploma, engineering, vocational training institutes, and industrial skill development centers. The trainer incorporates modular components mounted on a sturdy workstation, allowing quick assembly of pneumatic circuits without requiring permanent piping. The system facilitates experimentation with single-acting and double-acting cylinders, directional control valves, logic valves, flow control devices, and electro-pneumatic actuators.


Technical Specifications

General

  • Product Code : AL-E848
  • Product Name : Basic Pneumatic Trainer
  • Type : Modular Industrial Pneumatic Training System
  • Mounting : Modular Profile Plate with Quick Mounting Arrangement
  • Operating Medium : Clean, Dry Compressed Air
  • Working Principle : Pneumatic & Electro-Pneumatic Control
  • Application : Pneumatic Circuit Design, Industrial Automation, Skill Development

Pneumatic Workstation

  • Heavy-duty aluminum profile workstation
  • Powder-coated steel frame construction
  • Ergonomic laboratory design
  • Modular component mounting arrangement
  • Quick-release component holders
  • Large working area
  • Component storage facility (optional)
  • Suitable for tabletop or stand-alone installation
  • Industrial-grade finish

Air Supply Unit

  • Oil-free air compressor
  • Low-noise operation
  • Built-in air receiver
  • Automatic pressure cut-off
  • Pressure regulator with locking mechanism
  • Air filter with moisture separator
  • Safety relief valve
  • Flexible pneumatic hose
  • Quick-connect couplings
  • Operating pressure up to 8 bar
  • Pressure gauge included

Pneumatic Components

Single Acting Cylinder

  • Industrial-grade cylinder
  • Spring return mechanism
  • Smooth operation
  • Magnetic piston
  • Adjustable cushioning
  • Corrosion-resistant body

Double Acting Cylinder

  • Double-ended pneumatic actuation
  • Magnetic piston
  • Adjustable cushioning
  • High-strength aluminum body
  • Long service life
  • Standard ISO mounting

Directional Control Valves

3/2 Way Manual Valve

  • Normally Closed
  • Push-button operation
  • Spring return
  • Panel mounting
  • Industrial construction

3/2 Pneumatic Valve

  • Pneumatically actuated
  • Spring return
  • Fast response
  • Durable construction

3/2 Roller Lever Valve

  • Mechanical roller actuation
  • Normally Closed
  • Suitable for sequence control
  • High mechanical life

5/2 Manual Valve

  • Manual selector switch
  • Positive switching
  • Smooth spool movement

5/2 Pneumatic Valve

  • Pneumatic pilot operation
  • Spring return
  • Fast switching

5/2 Double Pilot Valve

  • Dual pneumatic pilot
  • Memory function
  • No spring return
  • Stable operation

Flow Control Components

One-Way Flow Control Valve

  • Meter-in/Meter-out operation
  • Adjustable airflow
  • Fine speed control
  • Locking adjustment
  • Brass body construction

Pneumatic Logic Elements

Shuttle Valve (OR Logic)

  • Pneumatic OR function
  • Low pressure loss
  • Reliable switching
  • Compact design

Two Pressure Valve (AND Logic)

  • Pneumatic AND function
  • High reliability
  • Precision machined body
  • Industrial quality

Pressure Measurement

Pressure Gauge

  • Range : 0–16 bar
  • Large dial display
  • Easy readability
  • Industrial accuracy
  • Shock-resistant construction

Air Distribution

Six-Way Manifold

  • Six independent outlets
  • Built-in Non-Return Valve
  • Leak-proof design
  • Quick hose connection
  • Compact construction

Electro-Pneumatic Components

3/2 Solenoid Valve

  • Single solenoid operation
  • LED indication
  • Fast switching
  • Industrial coil
  • 24 V DC operation

5/2 Single Solenoid Valve

  • Manual override
  • LED indication
  • High-speed operation
  • Long electrical life
  • Industrial grade

5/2 Double Solenoid Valve

  • Double coil operation
  • Manual override
  • LED status indication
  • Reliable spool mechanism
  • Continuous duty operation

Electrical Power Supply

  • Input Supply : 230 V AC ±10%, 50 Hz
  • Output : 24 V DC
  • Short circuit protection
  • Overload protection
  • LED power indication
  • Industrial power module

Mounting Accessories

  • Modular profile plate
  • Component carrier
  • Pneumatic tubing
  • Push-fit connectors
  • Quick mounting hardware
  • Labelled mounting positions

Experiments That Can Be Performed

  • Study of pneumatic symbols
  • Air preparation unit operation
  • Single acting cylinder control
  • Double acting cylinder control
  • Manual valve operation
  • Pneumatic valve operation
  • Flow control experiments
  • Speed control of cylinders
  • Pressure regulation
  • Sequence control circuits
  • Pneumatic logic (AND/OR)
  • Electro-pneumatic control
  • Solenoid valve operation
  • Memory circuits
  • Start-Stop circuits
  • Industrial automation circuits
  • Fault diagnosis and troubleshooting

Safety Features

  • Low-voltage electrical operation
  • Pressure relief protection
  • Leak-proof pneumatic fittings
  • Secure component mounting
  • Industrial-grade insulated wiring
  • Protected electrical terminals
  • Manual emergency air isolation
  • Rugged laboratory construction

Learning Outcomes

Students will be able to:

  • Understand pneumatic principles.
  • Identify industrial pneumatic components.
  • Assemble pneumatic circuits.
  • Design electro-pneumatic systems.
  • Control single and double acting cylinders.
  • Study pneumatic logic functions.
  • Perform industrial automation experiments.
  • Analyze pressure and airflow characteristics.
  • Troubleshoot pneumatic faults.
  • Develop practical industrial maintenance skills.

Standard Accessories

  • Pneumatic workstation
  • Air compressor
  • Air preparation unit
  • Complete set of pneumatic valves
  • Pneumatic cylinders
  • Logic valves
  • Flow control valves
  • Pressure gauge
  • Six-way manifold
  • Electro-pneumatic solenoid valves
  • 24 V DC power supply
  • Pneumatic tubing
  • Quick connectors
  • User manual
  • Experiment manual

Scope of Training

The AL-E848 Basic Pneumatic Trainer is suitable for conducting laboratory experiments in:

  • Pneumatic Fundamentals
  • Industrial Pneumatic Systems
  • Electro-Pneumatics
  • Mechatronics
  • Industrial Automation
  • Fluid Power Engineering
  • Maintenance Engineering
  • PLC-Based Pneumatic Control (with optional PLC interface)

The trainer is designed to provide hands-on training in pneumatic circuit construction, actuator control, valve operation, logic functions, speed control, and electro-pneumatic automation using the components listed in the uploaded product information. 

Technical Details