AL-E1070 BATTERY MANAGEMENT SYSTEM (BMS) TRAINER

Description

AL-E1070 BATTERY MANAGEMENT SYSTEM E1070 BATTERY MANAGEMENT SYSTEM (BMS) TRAINER

Detailed Technical Specifications

1. Overview

The AL-E1070 Battery Management System (BMS) Trainer is an educational laboratory trainer designed to provide practical knowledge of Battery Management Systems used in modern Electric Vehicles (EVs) and renewable energy storage applications. The trainer demonstrates battery monitoring, charging, discharging, protection, cell balancing, and communication functions of a Lithium-Ion battery pack.

The trainer enables students to understand battery safety, battery performance monitoring, State of Charge (SOC), State of Health (SOH), voltage balancing, current measurement, and temperature monitoring used in Electric Vehicle battery packs.

2. Learning Objectives

The trainer shall enable students to study:

• Fundamentals of Battery Management Systems (BMS)
• Construction of Lithium-Ion Battery Packs
• Battery Charging Characteristics
• Battery Discharging Characteristics
• Battery Cell Monitoring
• Individual Cell Voltage Measurement
• Battery Pack Voltage Measurement
• Charging Current Measurement
• Discharging Current Measurement
• Battery Temperature Monitoring
• State of Charge (SOC) Estimation
• State of Health (SOH) Estimation
• Cell Balancing Techniques
• Battery Protection Functions
• Battery Fault Detection
• BMS Communication Interface
• EV Battery Safety Standards

3. Technical Specifications

Power Supply

• Input Supply : 230 VAC ±10%
• Frequency : 50 Hz
• Mains ON/OFF Switch
• MCB Protection
• Ground Protection

Battery System

• Lithium-Ion Battery Pack
• Battery Connection Provision
• Battery Charging Facility
• Battery Discharging Facility
• Battery Pack Protection
• Battery Isolation Arrangement

Battery Management System

• BMS 16S Configuration
• Individual Cell Monitoring
• Cell Voltage Measurement
• Cell Balancing Circuit
• Battery Pack Voltage Monitoring
• Current Monitoring
• Temperature Monitoring
• Over Voltage Protection
• Under Voltage Protection
• Over Current Protection
• Short Circuit Protection
• Battery Charging Protection
• Battery Discharging Protection

Digital Instrumentation

Digital Voltmeter

• Battery Pack Voltage Display
• High Accuracy
• Continuous Monitoring

Digital Ammeter

• Charging Current Display
• Discharging Current Display
• High Resolution Measurement

Functional Modules

The trainer includes:

• Battery Charger with ON/OFF Control
• Battery Management System (16S)
• Lithium-Ion Battery
• PC Interface
• Battery Connection Terminal
• 1 KVA DC Lamp Load
• Monitoring Test Points

4. Experimental Capabilities

Students can perform experiments on:

• Battery Charging
• Battery Discharging
• Cell Voltage Monitoring
• Battery Pack Voltage Monitoring
• Current Measurement
• Battery Temperature Measurement
• Cell Balancing
• Battery Fault Analysis
• Charging Protection
• Discharging Protection
• Battery Performance Analysis
• Battery Pack Health Monitoring
• Battery Safety Functions
• Battery Load Characteristics
• EV Battery Management

5. Protection Features

The trainer provides:

• MCB Protection
• Short Circuit Protection
• Battery Over Voltage Protection
• Battery Under Voltage Protection
• Over Current Protection
• Temperature Protection
• Reverse Connection Protection
• Safe Test Points using 4 mm Safety Sockets

6. Construction

• Heavy-duty powder-coated metal cabinet
• Industrial-grade insulated Bakelite front panel
• Printed circuit layout with symbols
• Heavy-duty 4 mm patch cords
• Industrial connectors
• Laboratory-grade terminals
• Ergonomic control layout

7. User Interface

• Digital Voltmeter
• Digital Ammeter
• Battery Charger Switch
• Battery Connection Ports
• Test Points
• PC Communication Interface
• Safety Banana Sockets

8. PC Interface

The trainer includes a PC interface for monitoring battery parameters and BMS communication.

9. Mechanical Specifications

• Approximate Size: 30 × 20 inches
• Bench-top design
• Metal cabinet construction
• Portable laboratory trainer

10. Standard Accessories

• Heavy-duty 4 mm Patch Cords
• Instruction Manual
• Battery Charger
• Lithium-Ion Battery
• PC Interface Cable
• Power Cord

11. Optional Accessories

• HMI Screen
• Raspberry Pi 4

12. Laboratory Applications

• Electric Vehicle Engineering Laboratory
• Battery Technology Laboratory
• Renewable Energy Laboratory
• Mechatronics Laboratory
• Electrical Engineering Laboratory
• Electronics Engineering Laboratory
• Skill Development Centres
• Polytechnic Colleges
• Engineering Colleges
• Industrial Training Institutes
• EV Research & Development Laboratories

13. Educational Outcomes

After completing the experiments, students will be able to:

• Understand the architecture of Battery Management Systems.
• Measure battery charging and discharging characteristics.
• Monitor individual cell voltages.
• Analyze battery pack performance.
• Understand SOC and SOH estimation.
• Perform cell balancing studies.
• Evaluate battery protection mechanisms.
• Interface a BMS with a computer for monitoring.
• Understand safety aspects of Lithium-Ion battery systems.
• Gain practical knowledge of EV battery technology.

This expanded specification is based on the uploaded document, with additional structure and standard engineering specification formatting while remaining consistent with the source content.

Technical Details